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MobilOps Plant Safety and Operations Software Case Studies
Tool Checkout Digitized and Streamlined
MobilOps Tool tracking software was utilized, along with the loading of all tool inventory and training of site personnel.
- Texas facility used manual ‘pen and paper’ tool tracking.
- MobilOps Tool Tracker implemented to streamline tool checkout process.
- After one year of implementation Tool Tracker produced documented cost savings of $210K in tool loss prevention and increased process efficiency.
Centrifuge Malfunction Identification Yields Annual Cost Savings
MobilOps Operator Rounds, Lubrication Management Services, on-line analytics.
- MobilOps team identifies previously unrecognized centrifuge malfunction.
- MobilOps team assists client to recognize lube oil was being lost into process through pump seals.
- Problem identification and repair results in in annual six figure documented direct cost savings to the client.
Critical equipment was inspected with MobilOps, alerting management to a severe oil leak.
Oil was quickly added and a temporary fix applied, thus avoiding a plant shutdown and major damage to pump.
A partial shutdown was scheduled, spare installed and main pump repaired, with a verified savings of $167,000 vs. previous run-to-failure.
A leaking seal was discovered on a MobilOps round, and continued monitoring identified that vibration was trending upwards.
The pump was replaced before catastrophic failure occurred, thus avoiding plant shutdown, with a verified savings of $361,000.